Proper cone crusher maintenance keeps your machine’s performance at optimal levels. It helps to ensure that your machine doesn’t let you down when the going gets tough. Regular inspections can help to extend the service life of your machine significantly. Looking for a robust cone crusher? Find affordable machines for sale on Truck and Trailer.
1. Use the right oil
Lubrication oil is essential to the operation of your cone crusher. Using old oil or the incorrect type of oil can damage your machine. Your crusher is designed to operate at temperatures between 10 degrees Celsius and 51 degrees Celsius. A sensor switch helps to regulate the peak temperatures.
If you’re working in extreme conditions, you may need to use synthetic oil. Check the manufacturer’s guidelines and carry out research to find out which oil is best for your cone crusher. Make sure that you look at the oil as part of your regular maintenance schedule so that you can replace it when necessary.
2. Check the frame
Checking the mainframe is an important part of cone crusher maintenance. You’ll need to inspect it for scrapes, nicks and other damage. Try to remove any marks using a file and an emery cloth. Get a micrometer to measure the machine’s bores.
Bores that are not in an acceptable range need to be filed down or re-machined. You may also need to weld worn spots. Not only should the mainframe be kept in good conditions, but it’s also important to clean the exterior of your machine regularly.
3. Keep records
Keep records of the cone crusher maintenance that you carry out. Make note of essential information, such as the oil temperature and pressure across a range of environments. This data is valuable as it will help you to recognize trends.
You’ll also be able to use this information to repair any problems before they escalate. Reading the manufacturer’s manual will also help you to gain a better understanding of your specific machine.
4. Perform daily checks
Train the operator to check the machine for any potential problems at the start of the day. Set up a checklist to make the daily inspection easier to carry out as well as to ensure consistency. This also makes it convenient to keep a record of the checks and repairs that are carried out. If there are signs of an oil leak, further investigation is required. Likewise, too much puddling of lubricant is a warning sign of a larger issue.
Other regular inspections should include the oil strainer, conveyor, drive belts and bolts. Before using the machine, the crushing chamber should be checked for any blockages. Look at the concave and mantle to make sure there are no cracks or damage that could lead to breakdowns if left unattended. The crusher should also be checked at the end of the day.
5. Warm up your machine
Once you’ve checked the machine, switch it on and get it ready for work. Before you get started, make sure that the settings are right for the task that you’re about to tackle. Check that the gauges are working properly and that the oil pressure is correct. Look at the gauges again after the material has been introduced.
6. Conduct weekly inspections
Cone crushers should be checked more thoroughly once a week. While the crusher may pass the basic daily inspections, there could be more complex problems that go unnoticed. An in-depth inspection of the liners as well as the mantles should be part of your weekly routine. Don’t forget to look at the pinion shaft lubrication. Likewise, the gear backlash and seals also need to be paid attention to.
By following these cone crusher maintenance tips, you can maximise the uptime of your machine. This will save your business a lot of money in the long run. You can find robust cone crushers for sale on Truck and Trailer.